Emerson today launched its new AVENTICS™ DS1 dew point sensoris the only industrial sensor that monitors dew point, temperature, humidity level and quality of compressed air and other non-condensable gases in real time from a single device. DS1 can help operators detect and mitigate excess moisture at an early stage and prevent moisture-related equipment damage. By improving air quality in this way, operators can better control processes, extend the life of pneumatic components, ensure regulatory compliance, and reduce maintenance and unplanned downtime. are

Pneumatic systems power manufacturing processes on the plant floor in most industries, from pharmaceuticals and food and beverage to semiconductor and automotive. High humidity in pneumatic systems can cause a number of problems, including corroded components, product incompatibility and erratic operation.

While most industrial sensors only monitor humidity, the DS1 provides precise dew point monitoring that makes it possible for manufacturers to continuously track critical values, remove excess moisture and prevent its negative effects. For example, moisture can affect process reliability by corroding components, washing lubricants off moving parts, and extending switching and reaction times.

Ideal air quality is also important in situations where compressed air may come into contact with consumer products such as pharmaceuticals or food. Condensate in compressed air can cause discoloration, texture inconsistency and bacterial growth. DS1 provides the essential data that facilities need to maintain a stable dew point and protect product quality. And if there are regulations around air quality, DS1 can help companies meet the requirements and maintain compliance.

“By having greater confidence in controlling compressed air quality and moisture levels in compressed air lines, manufacturers of all types can prevent many common condensate-related problems and their associated costs,” Discrete Sensors at Emerson said. said Manuel Guberbert, product marketing manager of . “The new AVENTICS DS1 dew point sensor allows operators to

Detect changes in air quality in real time with a single device, so they can quickly make necessary adjustments to improve production and increase overall process reliability.”

To support industrial digital transformation strategies, the DS1 dew point sensor easily integrates into existing systems, including AVENTICS Series AS3 And AVENTICS Series 652 Air conditioning units, and connect to networks via Modbus TCP (PoE). A key advantage of integrated dew point sensors is the ability to place the sensor – and track conditions – rather than where the compressed air originates, which can be far from the process and have very different conditions.

The sensor element is condensation resistant and provides long-term, leak-proof performance. With a fast response time, the DS1’s measurement values ​​include pressure de-point, temperature, relative humidity, absolute humidity, moisture content, moisture content V/V, partial pressure of water vapor and atmospheric dew point. DS1 is also suitable for other non-corrosive gases, including nitrogen, oxygen, argon, helium and sulfur hexafluoride.

For more information on the new AVENTICS DS1 dew point sensor, please visit https://www.emerson.com/ds1.

https://www.emerson.com/en-us/news/2025/01-new-emerson-dewpoint-sensor-monitors-humidity and-air-quality-aventics-ds1

Emerson’s new AVENTICS™ DS1 Dew Point Sensor provides real-time monitoring of dew point, temperature, humidity, and air quality, ensuring improved reliability and preventing condensate-related problems in gas processes. is